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Northwood
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Starting instructions: Sow seeds indoors in flats, trays or small pots 8 weeks before your last frost date for transplanting outdoors. A plastic tray with 4 or 6 pack inserts works very well. Fill the inserts with a fine starting mix soil or potting soil. Pack the soil very lightly. Potting soil should be screened to 1/4" to remove any large chunks. Thoroughly soak the soil and let drain before seeding. Do not use garden soil. Use a good quality starting or screened potting mix.
Set the seedlings outside in filtered or dappled sunlight for 3-4 hours per day for a week before planting out. This will help them acclimate, and harden off the seedlings to an outdoor environment, especially if you have been using indoor artificial light. Plant the seedlings in rows spaced 2 feet in all directions after the danger of frost has passed. Water them in after planting and keep the soil moist until plants are established. It is normal for plants to wilt after transplanting and they may appear not to grow much during the first 1-2 weeks. All the growth is taking place under ground at this stage. Once established, tobacco requires little water. Fertilize lightly at planting and again in 4-6 weeks if needed. About one month after planting, tobacco plants start to go through a very rapid growth stage and will often grow 2 to 3 inches per day. Flower buds will start to form at the tops during the end of the second month. Cut the flower heads off when the 50% or more of the plants have begun to flower. This is the point when the plants are considered to be mature. Topping helps force more energy into the leaves making them larger and thicker. Cut off any suckers (side branches) when topping if they are present. Suckering is best done when they are 2 inches long or more. This helps slow any re-growth. Depending on the variety. leaves generally ripen about 2-3 weeks after topping and are ready to harvest when they turn yellow, or become a mottled green and yellow with curled edges. Harvesting and curing: Don't rush to harvest. If you are unsure if the leaf is ripe yet, then it probably is not. Picking them too green makes curing more difficult. Leaves may be picked from the plant a few at a time as they ripen (primed) and strung on wire or string with ½ inch of space between them for curing. In dry climates place them closer together. Curing (aka color curing) happens when chlorophyll in the leaf breaks down and the leaf changes from green to yellow or brown. Bright Leaf strains are best primed to cure. Other strains can be primed or cut and hung whole. Hang primed strings of leaf in warm area where you can maintain a daily average of 70%-80% humidity to cure. If the humidity is to low, the leaf will not cure and will dry green. Tobacco that fails to cure and dries green is usually unsmokable. Color curing is done when the green is gone. Green leaf will not mold, but once cured the leaf becomes susceptible to mold growth. At this stage, lower the humidity or move them to a dryer location with good air flow to dry. Whole plants can be cut and hung when 50% or more of the leaves have ripened. Burleys are usually cut and hung as whole plants The plants should be hung where the average humidity is 60% or less and left to cure and dry. Out door sheds or barns often make good curing and drying locations. A dry basement may work. Drying and aging. After curing, dry the leaf until it is completely dry and the main stem snaps like a dry twig. It is very important to remove all the water from the main stem before packing for storage. Any moisture left in the stem or leaf may cause mold to grow during storage. Once cured and dried, the leaf can be left to hang and age where it is. Or it can be brought back into case (re-humidified until the leaf is pliable) and then packed into cardboard boxes or totes for storage and to age. Aging allows time for nitrogen compounds in the leaf to break down which removes the harshness of freshly cured tobacco, and lets the true flavors come through. Tobacco requires 3 to 6 months aging time for most strains to be at their best. Some strains need even longer. The natural aging process can be sped up greatly by building a kiln where the temperature can be held at approximately 125 degrees and 70% humidity. Kilning tobacco (sometimes called fermenting) will speed up the natural aging process, and the tobacco is smokable in about 4 to 5 weeks, continuing to improve with time after kilning. Plans for building small tobacco kilns are available on line.
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